ball mill capacity calculation on the basis of feed size
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How to Size a Ball Mill -Design Calculator & Formula
May 15, 2015· In general, therefore, the required mill power is calculated using the following equation. where n is the number of efficiency factors, EFi, used and fo is the feed rate of new ore to the mill. The power calculated from equation 2 can be looked up in published tables (Rowland and Kjos, 1978) and the correct mill size and type can be selected.
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Ball Mill Parameter Selection & Calculation Power
Aug 30, 2019· 1 Calculation of ball mill capacity. The production capacity of the ball mill is determined by the amount of material required to be ground, and it must have a certain margin when designing and selecting. There are many factors affecting the production capacity of the ball mill, in addition to the nature of the material (grain size, hardness, density, temperature and humidity), the
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Ball Mill Design/Power Calculation 911 Metallurgist
Jun 19, 2015· Ball Mill Power Calculation Example #1 A wet grinding ball mill in closed circuit is to be fed 100 TPH of a material with a work index of 15 and a size distribution of 80% passing ¼ inch (6350 microns). The required product size distribution is to be 80% passing 100 mesh (149 microns).
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Ball Mill Design/Power Calculation
Dec 12, 2016· Ball Mill Power Calculation Example A wet grinding ball mill in closed circuit is to be fed 100 TPH of a material with a work index of 15 and a size distribution of 80% passing ¼ inch (6350...
Ask for priceAMIT 135: Lesson 7 Ball Mills & Circuits Mining Mill
Number, size and mass of each ball size depends on mill load and whether or not the media is being added as the initial charge. For the initial chargin of a mill, Coghill and DeVaney (1937) defined the ball size as a function of the top size of the feed, i.e., d↓V = 0.40 K√F dB = ball size (cm)
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Effect of ball and feed particle size distribution on the
Jun 01, 2018· Mass fraction M3 vs. milling time for various grinding times at a media fill level of J = 20% (a) feed size = -1700 + 850 μm (b) feed size = -1 180 + 850 μm. Fig. 8 shows that the small 10 mm ball size is superior in generating more material in the fines size class, from both feed sizes used.
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EFFECT OF BALL SIZE DISTRIBUTION ON MILLING PARAMETERS
2.6 Effect of ball mixture 37 2.6.1 Ball size distribution in tumbling mills 37 2.6.2 Milling performance of a ball size distribution 40 2.7 Summary 41 Chapter 3 Experimental equipment and programme 43 3.1 Laboratory grinding mill configuration 43 3.2 Preparation of mono-size grinding media 44 3.3 Feed material preparation 46
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Orway Mineral Consultants Canada Ltd. Mississauga, ON
factors for feed size and pebble ing are applied to the AG/SAG specific energy, as well as specific crush energy adjustment from 1.7 mm to the mill transfer size T 80 using Bond’s Law (Starkey & Larbi, 2012). The Bond equation is used to calculate ball mill specific energy from T 80 to the final product P 80 size
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Optimum choice of the make-up ball sizes for maximum
Sep 01, 2013· For the feed size of 90% passing 18.9 mm (Fig. 6a), the maximum capacity was obtained with 100% of a make-up ball size of 50.8 mm. As the feed size is reduced to 13.4 mm, a 62:38 mix of 50.8 mm and 25.4 mm balls was found to be the optimum mix.
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Ball Mill SlideShare
Nov 18, 2008· Equations of the design By knowing the capacity quot;Cquot; {ton} of the feed; we can get approximately the length quot;Lquot; {mm} and diameter quot;Dquot; {mm} of the batch ball mill, form **D = 124.2*(C) + 485.7 **L= 85.71*(C) + 1854 Volume of mill = ^2 The bulk volume of balls charge ratio to the volume of mill is known as {Filling ratio
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Ball Mill Capacity & Dimensions -2013 Paul O. Abbe
Capacity (25% of total) Total Volume WET Working Capacity (60% of total) rpm DRY milling 60% of critical Gear & Pinnion Drive used on Larger Mills JH 3-2014 Talk with the Experts [email protected] pauloabbe _____ Since 1911 phone 630.350.3012 fax 630.238.7584 B Ball Mill Capacity & Dimensions -2013dd
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TECHNICAL SPECIFICATIONS
Feed size mm : 90%<30 mm Max. 50 mm Moisture % : 10.0 (Max.) Flyash % : 35 Feed Blaine cm2/gm : 2500 Moisture % : Nil Capacity (PPC) TPH : 210 @ 4000 Blaine Clinker Grindability basis KWh/T : 29.0 @ 3000 Blaine on open circuit ball mill basis at meters Temperature of feed material Deg.C : 100 (max.)
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AMIT 135: Lesson 6 Grinding Circuit Mining Mill Operator
Higher capacity than A-G mill grinding; Primary, coarse grinding (up to 400 mm feed size) Grinding media is grinding feed plus 4-12% ball charge (ball dia.100- 125 mm) High capacity (short retention time) Less sensitive to feed composition (critical size material) Semi-Autogenous Mill Note the size of the mill: Why does the diameter need to be
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Feed and product size distribution of a ball mill are
Transcribed image text: Feed and product size distribution of a ball mill are given in the following table, Work index (Wi) of the ore ground is 12 kWh per ton, Calculate the energy required for this size reduction, If the capacity of the mill is 150 t/h, what would be the power consumption in the mill? (20 pnts) Mill Feed Size fractions (um) +500 -500+400 -400+300 Wt, (%) 2,60 6,25 11,15 18
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THE OPTIMAL BALL DIAMETER IN A MILL
Investigations were carried out in a laboratory ball mill having the size of DxL = 160x200 mm with a ribbed inside surface of the drum. The mill ball loading was 40% by volume, the rotation rate was equal to 85% of the critical speed. Balls were made from steel: S4146, extra high quality, having hardness 62 ± 2 HRC according to Rockwell.
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(PDF) Grinding in Ball Mills: Modeling and Process Control
An important characteristic of an indus trial ball mill is its production capacity . required from a given feed size in a ball mill, the reduction in size occurs according to three
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Grinding control strategy on the conventional milling
continuous basis, whereas the actual value would create problems if used in a feedback control loop. Average particle size calculation The particle size of the combined feed to flotation is not measured. A calculation using the particle sizes from Cyclone 1 and 2 overflow and a mass balance split for the two
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Design, Construction and Performance Analysis of a 5
shaft powers required to drive the mill at the specified capacity, and also to size the mill. After the fabrication of the ball mill, grinding test was conducted with the mill, using limestone as the feed material. This was followed by the particle size analysis of the ground product from the mill in order to determine the performance of the mill.
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MODELING THE SPECIFIC GRINDING ENERGY AND BALL
21 CONCLUSIONS Continued In the present work, equations were also derived, giving: zthe ball-mill power drawP as a function of its dimensions: internal mill diameter D and length L, zthe ball-mill power drawP as a function of the feed D f (mm) and the product size d (mm), the Bond work index w i (kWh/short ton) and the mill throughput T (short ton/h), zthe ball-mill dimensions (D and L), when
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JME
laboratory work index of the ball mill feed, the standard Bond ball mill was implemented. To estimate/predict the amount of consumed energy, and SAG mill feed hardness, Bond equation or Bond’s laboratory work index cannot be used, thus a Starkey mill was used to measure SAG mill power index [5]. To determine efficiency of mills and size
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(PDF) Effect of circulating load and classification
The ball mill is the most common ore grinding technology today, and probably more than 50% of the total world energy consumption for ore grinding is consumed in ball mills.
Ask for priceBall Mill Capacity & Dimensions -2013 Paul O. Abbe
Capacity (25% of total) Total Volume WET Working Capacity (60% of total) rpm DRY milling 60% of critical Gear & Pinnion Drive used on Larger Mills JH 3-2014 Talk with the Experts [email protected] pauloabbe _____ Since 1911 phone 630.350.3012 fax 630.238.7584 B Ball Mill Capacity & Dimensions -2013dd
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Mathematical description of ball mill performance as a
ball mill feed having a fixed size distribution or com This calculation indicated that a 2.5 inch ball would be necessary to break the largest particle of ore, 0.25 inch. 7 Using the 2.5 inch ball as the maximum size, The capacity of the feed hopper was about 100 pounds of ore. The feed
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An important characteristic of an indus trial ball mill is its production capacity . required from a given feed size in a ball mill, the reduction in size occurs according to three
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Feed size mm : 90%<30 mm Max. 50 mm Moisture % : 10.0 (Max.) Flyash % : 35 Feed Blaine cm2/gm : 2500 Moisture % : Nil Capacity (PPC) TPH : 210 @ 4000 Blaine Clinker Grindability basis KWh/T : 29.0 @ 3000 Blaine on open circuit ball mill basis at meters Temperature of feed material Deg.C : 100 (max.)
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Feed and product size distribution of a ball mill are
Question. : Feed and product size distribution of a ball mill are given in the following table, Work index (Wi) of the ore ground is 12 kWh per ton, Calculate the energy required for this size reduction, If the capacity of the mill is 150 t/h, what would be the power consumption in the mill? (20 pnts) Mill Feed Size fractions (um) +500 -500+400
Ask for priceDesign, Construction and Performance Analysis of a 5
shaft powers required to drive the mill at the specified capacity, and also to size the mill. After the fabrication of the ball mill, grinding test was conducted with the mill, using limestone as the feed material. This was followed by the particle size analysis of the ground product from the mill in order to determine the performance of the mill.
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How Can I calculate new ball size and weight desing for
Mar 10, 2011· Re: How Can I calculate new ball size and weight desing for ball mill. Dear Khan, According to my point of view:-. 1.Firstly look for the performance of roller press product then go for the mono chamber. 2.Is the roller press with the separator or not? 3.Mono chamber mill totally depend on the performance of the prigrinder.
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IS 3612 (1994): Crushing and grinding equipment
for specific feed and product size of which 80 percent passes through IS Sieve [ see IS 460 ( Part 1, 2 and 3 ) : 1985 ] NOTE The manufacturer shall furnish the follow- ing informatio,r while mills: defining the capacity of a) b) Ball loading -Percentage volume of mill occu- pied by the grinding media.
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Optimization of mill performance by using
Optimization of mill performance by using online ball and pulp measurements Soon after a stop, a mill is a dangerous place to enter for the personnel tasked with taking measurements or samples. Crash stops are difficult to handle. The mill and all feed streams should be stopped simultaneously but, often, they are stopped around about the same time.
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Jul 08, 2016· An industrial test work was performed to analyse the effect of applying a lower ball load and a finer ball size distribution in the second compartment of a KHD Humboldt Wedag ® ball mill on grinding and classification performance of a hybrid high pressure grinding roll (HPGR)/multi-compartment ball mill cement grinding circuit. Mass balance of the circuit was done by JKSimMet
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Classifying and Ball Mill Production Line ALPA Powder
Special design to ball mill which will be selected on the basis of hardness, grindability index of material to be ground, feed size, particle size and hourly capacity, customized to the liner. Selection of grinding ball and rod can improve grinding efficiency farthest and reduce the energy consumption.
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Calculate the Reduction Ratio and the Number of Milling
Mar 28, 2021· For example, if the liberation size of your ore is about 100 microns, and its feed size is 80 cm, then the total reduction is 8000/1. How to use the calculator tool. We can use the app linked above to get the number of milling stages, by inserting the correct values, the total reduction ratio, feed size
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A Method of C alculating Autogenous/ Semi-Autogenous
1.27 for the rod mill and 0.67 for the ball mill. The particle size distributions reported are shown in Figure 1. It follows that the No 1 rod mill/ball mill circuit was operating very effi ciently when comparing the combined operating work indices for both mills with the rod mill and ball mill laboratory work indices.
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A Method to Determine the Ball Filling, in Miduk Copper
program. At the time of this research, mill ball charged, feed rate, and average moisture were 7 tons (ball size was 100 mm) per week, 720 t/h and 5%, respectively. Then, ball abrasion rate was calculated by Equations 4, 5 and 6. Total mill feed per week = 720*24*7*0.95= 114912 tons (4) Total ball charge per week = 7*106 g (5)
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